Category Archives: Manufacturing

Cape Girardeau, MO – Sprinkler system activated for semi-truck fire at Buzzi Unicem; No injuries reported

Cape Girardeau and Scott City firefighters responded to a fire Friday night at the Buzzi Unicem Alternative Fuels facility in south Cape Girardeau.

Upon arrival just after 8 p.m. at the facility, 2524 S. Sprigg St., firefighters found light smoke coming from a semitruck and trailer in the fuel unloading area, according to an incident report from Cape Girardeau battalion chief Randy Morris. The sprinkler system had been activated and foam was flowing, the report stated. Fire personnel set up for a foam operation and extinguished a small fire coming from the semitruck, which contained waste oil.

The waste oil and foam were held in a containment area and did not pose any life or environmental concerns, according to the report. The Alternative Fuels facility uses waste oils to power the Buzzi Unicem plant in place of coal, Morris said in the report.

Because of below-freezing temperatures at the time of the fire, ice was formed, creating slip hazards for firefighters, the report stated.

Morris said the Alternative Fuels facility has participated in tours and drills with the Cape Girardeau Fire Department and the Regional Homeland Security Response Team, which helped save time during this actual emergency situation.

Columbus, IN – Sprinkler system activates in fire at aluminum plant; Assists firefighters in controlling blaze

Columbus firefighters battled an early morning industrial fire at Nikkei MC Aluminum America Inc. in bitterly cold temperatures Tuesday morning. Firefighters were sent to the manufacturing facility at 6875 Inwood Drive at 3:32 a.m. Tuesday morning. No injuries were reported. Nikkei MC Aluminum America, Inc. (NMAA) is a secondary aluminum manufacturer who supplies aluminum alloys to the die-casting and gravity-casting industries.

The fire was reported by an employee who saw flames within the facility and called 911, said Capt. Mike Wilson, Columbus Fire Department spokesman. When firefighters arrived, they found smoke and flames showing and were told all 10 employees inside the building had evacuated prior to the firefighters’ arrival.

Firefighters found heavy smoke and an activated sprinkler system which was working as they made their way into the interior of the smelting facility, Wilson said. They reported to the command that there were two fires in the facility, one located overhead as well as fire located at a dust collector on the exterior of the building, Wilson said.

As additional firefighting crews arrived on the scene, company representatives cautioned the firefighters about applying water to the smelting furnace and associated machinery. With two interior crews operating within the interior of the building, and fire visible above the sprinkler system, command ordered that the sprinkler system be turned off, Wilson said.

With the sprinkler system off, interior crews could see smoldering material located on several steel I-beams overhead. This material was a collection of dust and particulate matter that had ignited. MC Aluminum representatives told investigators that the flames were originally located near an afterburner furnace, which limits the amount of unburned pollution material being expelled into the atmosphere. Heat and flames spread to a collection of dust within the facility, causing several spot fires near the interior ceiling of the plant. A dust collector was also on fire, Wilson said.

Firefighters went to the roof of the facility and learned it was clear of fire.

At about 5:25 a.m., firefighters reported that the fire was under control, Wilson said.

With a few spot fires still located on the steel beams overhead, MC Aluminum maintenance crews used an articulating boom lift to access and extinguish the remaining smoldering materials.

Fire Command was terminated at approximately 5:47 a.m. and the facility was turned over to MC Aluminum, Wilson said.

A total of 13 Columbus Fire Department units responded to the fire, which included four engine companies and two rescue companies. The remaining seven units were command and support staff.

Wilson said no damage estimate was available and the fire has been ruled accidental.

Burlington, IA – Oven fire in food processing facility controlled by sprinkler system

The Burlington Fire Department responded to an oven fire at Shearer’s Foods at 11:38 p.m. Thursday.

Fire Marshal Mark Crooks said firefighters saw heavy smoke coming from the building and found cracker dough burning on a conveyor inside one of the large commercial ovens.

According to a press release, the fire was caused by “a malfunction of the conveyor system.”

A sprinkler had already activated above the oven, and firefighters and employees worked together to put out the rest of the fire.

Employees were evacuated during the fire, and no one was injured. The building was not damaged.

Firefighters stayed on scene until a little after 2 a.m.

Lacassine, LA – Sprinkler system contains fire at textile mill

State Fire Marshal deputies are on the scene of a fire at an industrial business in Lacassine

The call to investigate the origin and cause of the fire came in just after 2:15 p.m. to Zagis USA. The business is a textile mill located in the 21000 block of Louisiana Cotton Drive which is near Iowa.

Fortunately, the Marshal’s Office reports that the facility’s sprinkler system activated to limit the extent of the fire and the fire alarm alerted employees to the danger, preventing injuries.

Everson, WA – Fire at nylon casting business controlled by sprinkler system

An Everson nylon casting business that has suffered two substantial fires since 2006 had another Thursday evening, but the building’s sprinkler system kept damage to a minimum and allowed everybody to get out safely.

Whatcom County Fire District 1, with the assistance of crews from the Lynden Fire Department and North Whatcom Fire and Rescue, responded to a report of a commercial fire at 7:52 p.m. at the Nylatech, Inc. facility at 223 W. Main St. 

According to District 1 Chief Mel Bankers in an interview Friday with The Bellingham Herald, a machine that heats up raw plastic and spins it at a high rate of speed before pouring it into a mold malfunctioned.

“One of the employees heard a loud pop,” Blankers told The Herald. “They think it was the sound of a bolt breaking in the machine. After that happened, plastic began to leak out, and it was extremely hot — near its flash point. When the fumes found an ignition source, they ignited.”

Abilene, TX – Sprinkler system activated in fire at boat manufacturing facility

One Tigé Boats employee was treated for smoke inhalation after a boat caught fire at the manufacturing facility at 1801 State Highway 36 on Monday. The Abilene Fire Department arrived at the plant at about 10:20 p.m. to find employees had pulled a boat on fire outside. The firefighters extinguished the fire in the boat and ventilated the building with large fans, according to an AFD news release. The fire started in the boat’s motor compartment while about half-way through the assembly line process, the AFD stated. “Employees used numerous fire extinguishers to extinguish the fire, and the sprinkler system was activated,” according to the news release. The boat sustained an estimated $100,000 in damage. There also was minor water damage to the building, AFD stated.

Racine, WI – Large structure fire in wood shop kept in check by sprinkler system

A potentially large structure fire was kept at bay by an active sprinkler, Racine Fire Department officials said in a release issued Wednesday.

At 9:12 p.m. Tuesday, the Fire Department was dispatched to 1509 Rapids Drive for an active fire alarm.

Fire officials found a small, smoky fire inside of a tenant’s wood shop. The fire was kept in check by an active fire sprinkler, and firefighters were able to quickly extinguish the fire.

After investigating, the cause of the fire was determined to be improperly stored oily rags. The property was then turned back over to the wood shop tenant.

The fire caused an estimated $2,500 in damage. There were no injuries, fire officials said.

Fort Dodge, IA – Paint booth fire at manufacturing plant contained by sprinkler system; No injuries

A fire ignited inside a paint booth at the Josephson Manufacturing Co. plant in Fort Dodge late Wednesday night. A sprinkler system confined the flames to the booth. No one was injured. Police and firefighters were called to the plant at 216 Central Ave. at about 11 p.m. because the fire alarm, burglar alarm and sprinkler system all activated. Smoke was coming out of the building in several places when firefighters arrived, according to Fire Department Capt. Jeff Hill. He said firefighters forced open the front door and pulled a hoseline inside.

The sprinkler system kept the fire contained in the paint booth until we could get a crew inside to extinguish what was burning,“ Hill said. “It was pretty thick smoke. They had zero visibility going in there.” The cause of the fire remains under investigation.

Marshalltown, IA – Early morning fire at manufacturing facility contained by sprinkler system

The Marshalltown Fire Department responded to a manufacturing facility filled with smoke early Tuesday morning. Around 5:15 a.m. Tuesday, the Marshalltown Fire Department was dispatched to Bruin Manufacturing located at 607 N 4th Avenue for an automatic fire alarm. Upon arrival, fire crews found nothing visible from the exterior and water flowing from a sprinkler drain on the front of the building. Upon entry to the building, it was found to be charged with smoke.

Once suppression equipment was in place, the entry team found a single machine on fire with a sprinkler head activated above the fire keeping the fire contained. Fire personnel extinguished the remaining fire with a single attack line without incident. The fire was caused by a hydraulic line failure and ignition of the petroleum based hydraulic fluid. The building was not occupied at the time of the fire, there were no injuries associated with the incident. Marshalltown Police, Unity Point EMS, and Alliant Energy assisted at the scene. Fire Department units were at the scene for approximately 90 minutes