Category Archives: Manufacturing Plant

Lynchburg, VA – After dust explosion, sprinkler system activates to aid firefighters in extinguishing blaze at business

The Lynchburg Fire Department responded to a fire at a business in Lynchburg after the welding arc set off a dust explosion.  The fire department said workers were doing maintenance on top of an oven at Hanwha Azdel, welding a new rod, when the welding arc set off a dust explosion fire in the roof system in the insulation, activating the sprinkler system.  Lynchburg Department of Emergency Services said the 2000 block of Enterprise Drive was shut down as a response.  Fire crews say Unit 8 arrived and extinguished the flames.  Lingering smoke on the roof was also extinguished.  No one was injured.

Westminster, MD – Sprinkler system assists firefighters in stopping fire at manufacturing plant; No injuries reported

A fire at the FR Conversions building in the 1200 block of Tech Court in Westminster Tuesday afternoon caused damage, but no injuries were reported to civilians or emergency responders.

Responders were alerted for reports of building fire at 12:28 p.m. When units arrived, it appeared that a piece of equipment on the production line was on fire, said Josh Evans, a spokesman for the Westminster volunteer fire company.

“The sprinkler system did activate and extinguish the bulk of the fire,” he said. “It took firefighters about 10 minutes to extinguish the fire the rest of the way.”

Some remained on scene for about 90 additional minutes to ventilate smoke out of the building. The fire and smoke damage is estimated at $150,000, he said.

Crews from Westminster, Pleasant Valley, Reese, New Windsor, Hampstead, Sykesville, Manchester and Glyndon, in Baltimore County, were called.

It did not appear to those on scene that fire damage extended to other businesses in the building, Evans said.

The Office of the State Fire Marshal is investigating.

Fergus, ON, Canada – Fire Chief credits sprinkler system in early morning fire at plastics plant

Sprinklers put out a small early morning fire at the AO Smith building on Hill Street West here on Oct. 31.  The fire began in the SM Polymers portion of the building, which is separated from the main AO Smith building by concrete blocks.  Centre Wellington deputy fire chief Jonathan Karn said the department was called at 5:20am but when firefighters arrived the fire was largely extinguished by the sprinkler system.  Karn said two cardboard boxes piled close to the ceiling ignited when a heater was turned on.

“So no damage to the building itself; actually the sprinkler system activated and put the majority of the fire out before we got there, which is good,” Karn said.  “It actually saved that building and most of the product.

The damage is estimated at $5,000 to $10,000. There were no injuries and all employees had evacuated to the parking lot prior to the arrival of firefighters, Karn said.  The fire department cleared the scene just before 6:20am.

Worton, MD – Sprinkler system credited with helping to control fire after explosion at manufacturing plant

Investigators are pointing to mechanical failure of production machinery as the cause of Saturday’s industrial building fire at Creafill Fibers Corp. The plant in the 10000-block of Worton Road manufactures cellulose fibers, according to Lori Toevs, controller and director of human resources.

One plant employee was injured as a result of a subsequent dust explosion. The employee was thrown back into a pallet of product, Toevs said in a telephone interview Monday.

The employee was transported by ambulance to the University of Maryland Shore Medical Center at Chestertown, where he was treated and released.

Volunteer firefighters from Kent and Queen Anne’s counties, Kent-Queen Anne’s Rescue Squad and Kent EMS responded.

The fire was brought under control in two hours, according to the fire marshal’s report. Crews were on the scene for about three hours.

There were no reported injuries to firefighters or emergency personnel.

Worton Road, which also is state Route 297, was closed to through traffic for a couple of hours.

The alarm sounded at 3:09 p.m. Saturday after an employee observed a small fire inside a production machine.

The employee powered off the machine. Upon opening a filter cover within the machine to investigate further, he was “flown back” as a result of a pressure wave created by a subsequent dust explosion, according to the fire marshal’s preliminary report.

The employee was able to escape the building and call 911.

Proper activation of the sprinkler system and pressure relief vent system is credited with limiting damage to the 75 foot-by-200 foot steel frame building and its contents.

In-house the building is called the “white line,” Toevs said. That’s where product (cellulose fiber) is made out of natural pulp. Toevs said the operation is 24 hours a day, seven days a week.

Manufacturing started at the Worton site in 1995. Currently there are 35 employees, Toevs said.

The “white line” was not operating Monday and Tuesday due to cleanup.

Toevs said on Wednesday that the expectation was to start “producing product” by the end of the week.

She estimated the value of damaged equipment to be $20,000, what she guessed it would cost to replace the explosion caps on filters.

“We’re just starting to assess … we’re not sure what we’ve lost,” Toevs said Monday. “We didn’t lose a lot of finished product but we lost raw materials.”

Also to be calculated is the cost of cleanup.

Firefighters returned to Creafill at about 10 p.m. Sunday for a report of fire in the roof. On arrival they found “a smoke haze in the building,” according to a posting on the Chestertown Volunteer Fire Company’s Facebook page.

Firefighters pulled open the metal ceiling and doused smoldering embers, according to the Facebook post.

No injuries were reported.

Deputy Chief State Fire Marshal Matt Stevens said his office was not called out to the incident.

Brantford, ON, Canada – Fire following explosion at paint factory is extinguished by sprinkler system

Investigators from the Ontario Fire Marshal’s office, Ministry of Labour and Brantford Fire Department are trying to determine the cause of a Thursday explosion that sent one person to hospital.  The explosion occurred at the Sherwin-Williams paint factory at 140 Garden Ave. at about 6:30 p.m.

The injured worker, a woman, was cleaning a vat when the explosion occurred, said Janet Deline of the Ministry of Labour.  The worker was taken to a Hamilton hospital for treatment. The spokesperson for the company said she’s OK.  No other injuries were reported.

“The incident remains under investigation,” Mike Conway, director, corporate communications for Sherwin-Williams, said in a statement sent to The Expositor. “Sherwin-Williams is working closely with Brantford officials to determine the cause.  “There is no impact to air or water supplies.

Brantford firefighters were called to the plant, located in an industrial area, just after 6:30 p.m.  Firefighters confirmed an explosion had taken place and a fire had been extinguished by the building’s sprinkler system. Firefighters remained on the scene overnight and were still there Friday morning.  The Ontario Fire Marshal’s office was called immediately and investigators started work on Thursday and were continuing their investigation on Friday.

The blast caused a wall relief panel on the side of the building to pop open, fire prevention officer Scott Hardwick said Friday.  Walls in buildings like the paint factory are designed to pop out to relieve built-up pressure and prevent entire buildings from exploding, he added.

There are a lot highly inflammable materials in the plant, including solvents and paints.

The fire marshal’s office is called in to investigate incidents involving an explosion, Hardwick said.

Firefighters were called to the plant on Dec. 18, 2014 following an explosion and small fire. One male worker sustained minor bruises to his shoulder after being pushed into a wall during the explosion.

The worker didn’t require medical attention.

Okolona, MS – Machinery fire at furniture plant controlled with help from sprinkler system; No injuries

A fire at a United Furniture Inds. plant here on Saturday should cause only minor disruptions in production and delivery.  No one was injured in the blaze, which – while still under investigation – appears to have started with machinery United uses to move goods around the 800,000-square-foot plant that produces stationary upholstery.

No finished goods were damaged, and the fire should cause only a day of disruption at the plant, which already was scheduled to close a couple of days this week for a bi-annual inventory count.
Executive Vice President of Sales Jay Quimby said the situation turned out as well as it could have.

“First of all, nobody was hurt,” he said. “Our plant personnel reacted quickly, the local fire department responded immediately, and our sprinkler system and plant design functioned the way it should.

“We were already planning to shut down a couple of days for inventory, and this might add another day to that. There was no significant damage to the building.

Quimby added that United will send out a letter to customers alerting them to the situation.

Ferdinand, IN – Sprinkler system extinguishes manufacturing fire that started in lacquer finishing booth

Units of the Ferdinand Volunteer Fire Department responded to an active fire Saturday morning at MasterBrand Cabinets’ 624 W. Third St. manufacturing complex.  Today was a scheduled down day, according to Fire Chief John Hoppenjans, so a limited number of employees were on hand when fire started in a finish room spray booth that was being cleaned.

Lacquer in the booth combusted but the plant’s sprinkler system activated and extinuished the fire, according to the chief.  The fire department was called at 9:29 a.m. and firefighters went about ensuring the fire was out. The department then ventilated smoke and assisted in the cleanup.  Employees had evacuated the building, Hoppenjans said, adding that the fire was contained to the spray booth.  He credited the operation of the plant’s sprinkler system with helping to limit damage to about $20,000.

Three individuals who had been in the vicinity of the fire were transported by ambulance to Memorial Hospital and Health Care Center as a precaution after complaining of breathing difficulties, according to Hoppenjans.  Six trucks and 24 firefighters were on the scene 90 minutes.  The Ferdinand Police Department and Memorial Hospital Emergency Medical Services assisted.

Evansville, IN – Sprinkler system activated during rooftop fire at business

Firefighters were called to a business near Hwy. 41 and Lynch road, just before 4:00 a..m., at Azimuth Custom Extrusions.

A passerby says they saw the flames shooting from the roof and called for help.

The business’ sprinkler system was activated during the fire.

Once firefighters arrived, they determined the fire was coming from a fan on top of the roof.

Employees were evacuated.

It’s unclear if the fire extended into the interior of the business.

The investigation is ongoing.

La Grange Park, IL – Fire in laser cutting area of manufacturing facility extinguished by single sprinkler

***Fire Department Release *** At 10:31 a.m. on Thursday morning, the La Grange Park Fire  Department was dispatched to an activated fire alarm at a manufacturing facility located at 1245 Barnsdale Rd. No call was received from the facility. Upon the fire department’s arrival at 10:37 a.m., the building’s fire alarm was sounding, the building was partially evacuated, and smoke was coming from overhead dock doors. Upon further investigation, it was noted that a fire had occurred in a laser cutting area. Employees in the area initially attempted to fight the fire with fire extinguishers, and then a single fire sprinkler operated and completely extinguished the fire. Firefighters checked for fire extension, cut electricity to the affected area, and shut down the fire sprinkler system. One employee who was in the area where the fire started and who helped to initially fight the fire, was treated by paramedics and transported to Adventist La Grange Hospital. The fire appears to have started when plastic being cut by a laser overheated, and plastic dust and hoses in the ventilation system ignited. The building and contents are valued at several million dollars, but damage at this time appears to be limited to $5,000.00. The employees should be commended for their initial actions, and the limited amount of damage to the overall business can be directly attributed to a properly operating fire sprinkler system,” according to Fire Chief Dean J. Maggos. Further damage to equipment in the immediate area is still being assessed. La Grange Firefighters assisted by La Grange Park Firefighters at the incident.

Waco, TX – Sprinkler system extinguishes fire at manufacturing plant

Firefighters were battling a fire Monday evening at the Hobbs Bonded Fibers plant at 200 Commerce St. in Waco.

A passing Waco fire crew spotted smoke coming from the plant Monday evening and notified the Waco Fire Department’s dispatcher.

About a half-dozen units were dispatched to the plant, which had been evacuated.

An employee said it appears the plant’s sprinkler system extinguished the fire before the crews arrived, but firefighters later spotted flames.

Just before 7 p.m., firefighters were looking for hot spots concentrated in the ceiling.

The cause of the fire hasn’t been determined.

The plant produces a range of products ranging from filters to health care products to industrial apparel to carpet and rug backings to Nomex and Kevlar products, quilt batting, fiberfill and pillow forms.

Firefighters were dealing not only with the fire, but also record-high temperatures.